AVM Extraordinary Intelligent Control Equipment Co., Ltd.
AVM Extraordinary Intelligent Control Equipment Co., Ltd.
Products
Sanitary Pneumatic Square Three-Way Ball Valve
  • Sanitary Pneumatic Square Three-Way Ball ValveSanitary Pneumatic Square Three-Way Ball Valve
  • Sanitary Pneumatic Square Three-Way Ball ValveSanitary Pneumatic Square Three-Way Ball Valve
  • Sanitary Pneumatic Square Three-Way Ball ValveSanitary Pneumatic Square Three-Way Ball Valve

Sanitary Pneumatic Square Three-Way Ball Valve

The AVM Sanitary Pneumatic Square Three-Way Ball Valve is designed for hygienic process systems that require controlled flow diversion, distribution, and pipeline switching. Its three-port structure allows process media to be redirected between different pipelines according to the selected ball configuration.

Available with L-Port and T-Port ball configurations, the Sanitary Pneumatic Square Three-Way Ball Valve can accommodate different flow-routing requirements. The stainless steel body, polished wetted surfaces, cavity-minimized seat structure, and pneumatic quarter-turn operation make it suitable for pharmaceutical, biotechnology, food, beverage, dairy, cosmetic, and other hygienic processing systems.

Sanitary Pneumatic Square Three-Way Ball ValveSanitary Pneumatic Square Three-Way Ball Valve Sanitary Pneumatic Square Three-Way Ball Valve

Flow Port Configurations

1. L-Port Flow

The L-Port ball connects two ports while isolating the third port. It is suitable when one process stream needs to be switched between two different pipelines, such as selecting between two tanks, transfer routes, or process outlets.

2. T-Port Flow

The T-Port ball provides more flexible communication between the three valve ports. Depending on the ball position, different pipelines can be connected or isolated, making it suitable for distribution, transfer, and multi-directional process routing.

3. Port Selection

The L-Port or T-Port configuration should be selected according to the actual pipeline arrangement and required switching positions. For complex systems, buyers can provide a process flow diagram so AVM can verify the required flow path before production.

Pneumatic Operation

1. 90° Operation

The pneumatic actuator rotates the valve stem through 90° to change the position of the ball and redirect the process media. This quarter-turn mechanism provides straightforward switching between predefined flow paths.

2. Double-Acting Actuator

The double-acting configuration uses compressed air for both opening and closing movement. It is suitable for automated systems where pneumatic control is required in both directions.

3. Spring-Return Actuator

The spring-return configuration uses compressed air for one direction and spring force for the opposite movement. It can be selected when the process requires a defined default position after loss of air supply.

4. Control System Integration

The pneumatic actuator can be combined with solenoid valves, limit switch boxes, positioners, and air filter regulators. These components allow the valve to be integrated with PLC or other process-control systems for remote switching.

Hygienic Internal Design

1. Reduced Product Retention

The internal structure is designed to reduce unnecessary cavities around the ball and seat. This helps limit process-media retention during flow switching and supports hygienic operation where products are changed frequently.

2. Cavity-Filled Seat

The cavity-filled seat design reduces the available space around the sealing area where process residues could accumulate. This construction supports easier cleaning and helps reduce potential contamination points.

3. Polished Wetted Surfaces

The standard internal surface finish is Ra ≤0.8 μm, with an optional Ra ≤0.4 μm electropolished finish. The smoother surface can reduce product adhesion and facilitate cleaning of the product-contact areas.

4. CIP and SIP

The Sanitary Pneumatic Square Three-Way Ball Valve is designed for integration into suitable CIP and SIP systems, allowing cleaning and sterilization procedures to be carried out while the valve remains installed. The actual CIP and SIP conditions should be checked against the selected seat and sealing materials.

Materials and Seals

1. SUS304 and SUS316L

AVM provides SUS304 and SUS316L stainless steel configurations. SUS316L can be selected for applications requiring higher corrosion resistance or more demanding product-contact conditions.

2. PTFE Seat

PTFE provides reliable sealing and chemical resistance for many compatible sanitary process applications. Its suitability should be confirmed according to the process medium, cleaning agents, and operating temperature.

3. EPDM and Silicone Seals

EPDM and silicone can be selected for compatible sanitary processing applications according to the process medium, temperature, cleaning requirements, and sterilization conditions.

4. FKM Seal

FKM is available for applications requiring suitable resistance to specific chemicals and operating conditions. Compatibility should be confirmed before selection.

Sealing and Switching

1. Flow-Path Isolation

The precision-machined ball and hygienic seat structure provide sealing between selected flow paths, helping prevent unwanted communication between isolated ports.

2. Seat Compensation

The elastic sealing structure allows the seat to accommodate normal changes in operating conditions, helping maintain contact between the ball and seat during repeated switching.

3. Operating Torque

The precision-machined ball and seat are designed for smooth rotation with controlled operating torque, allowing the pneumatic actuator to operate the valve efficiently.

4. Repeated Switching

The 90° operating mechanism is suitable for process systems where flow paths need to be changed repeatedly during production, transfer, cleaning, or product changeover.

Technical Specifications

Item Specification
Product Name Sanitary Pneumatic Square Three-Way Ball Valve
Brand AVM
Valve Type Sanitary Three-Way Ball Valve
Ball Configuration L-Port / T-Port
Body Material SUS304 / SUS316L
Seal Material PTFE / EPDM / Silicone / FKM
Actuator Pneumatic Double Acting / Spring Return
Rotation Angle 90°
Operating Pressure Up to 5 bar, depending on size
Operating Temperature -20°C to +180°C, depending on seat material
Internal Surface Finish Ra ≤0.8 μm Standard
Optional Surface Finish Ra ≤0.4 μm Electropolished
Connection Tri-Clamp / Butt Weld / Threaded / Flanged
Connection Standards DIN / ISO / SMS / IDF / 3-A
Control Accessories Solenoid Valve / Limit Switch Box / Positioner / Air Filter Regulator

Size and Dimensions

AVM provides this three-way configuration from 1/2" to 4", corresponding approximately to DN15–DN100. Actual connection dimensions depend on the selected valve size and sanitary connection configuration.

Size DN L Port d D E H S ISO 5211
1/2" DN15 148 16.0 12.7 25.2 73.7 89.0 186.5 F04
3/4" DN20 155 20.0 19.05 25.2 77.9 98.0 218.0 F05
1" DN25 168 25.0 25.4 50.5 84.4 102.0 218.0 F05
1 1/4" DN32 198 32.0 31.8 50.5 98.95 118.5 135.0 F05 / F07
1 1/2" DN40 220 38.0 38.1 50.5 110.7 127.0 135.0 F05 / F07
2" DN50 245 50.0 50.8 64.0 122.3 139.0 250.0 F07 / F10
2 1/2" DN65 270 65.0 63.5 77.5 135.0 165.7 252.0 F07 / F10
3" DN80 290 80.0 76.2 91.0 146.1 170.0 252.0 F07 / F10
4" DN100 330 100.0 101.6 119.0 164.0 193.0 600.0 F07 / F10

Connection Options

1. Tri-Clamp

Tri-Clamp connections are suitable for sanitary process systems where convenient installation, removal, and inspection are required. They are commonly used in food, beverage, dairy, pharmaceutical, and biotechnology equipment.

2. Butt-Weld

Butt-welded connections provide a permanent connection between the valve and process pipeline. This configuration is suitable where hygienic pipeline continuity and reduced detachable joints are required.

3. Threaded

Threaded versions provide an alternative connection method for compatible sanitary piping systems. The applicable thread standard should be confirmed according to the existing installation.

4. Flanged

Flanged versions can be used where the valve needs to connect with compatible equipment or piping systems using bolted connections. Dimension and flange standards should be confirmed before ordering.

Applications

1. Pharmaceutical Processing

The Sanitary Pneumatic Square Three-Way Ball Valve can be used in compatible pharmaceutical systems for injectable production, vaccine manufacturing, buffer preparation, purified water systems, WFI systems, sterile liquid transfer, and CIP/SIP process lines.

2. Biotechnology

Typical applications include cell culture, fermentation, biopharmaceutical production, sterile liquid transfer, and process skids where automated flow-path switching is required.

3. Food and Beverage

Applications include dairy processing, milk and yogurt production, fruit juice processing, brewery systems, beverage filling, and liquid food transfer where hygienic flow routing is required.

4. Cosmetics

The valve can be applied to shampoo, lotion, cream, cosmetic ingredient transfer, and other compatible liquid processing systems requiring controlled pipeline distribution.

Buyer Selection Guide

1. Confirm the Required Flow Paths

The first selection point is whether the system requires L-Port diversion or T-Port multi-directional flow. The required connection and isolation states should be confirmed before ordering.

2. Confirm the Process Medium

The process medium should be provided when selecting the valve body and seat material. This is particularly important for systems involving cleaning chemicals, corrosive media, or high-purity fluids.

3. Confirm Pressure and Temperature

The actual operating pressure, process temperature, CIP temperature, and SIP conditions should be provided so the selected valve configuration can be checked against its applicable operating limits.

4. Confirm Pneumatic Requirements

Buyers should specify the preferred actuator type, available air pressure, default valve position, and required control accessories when the valve will be connected to an automated process system.

5. Confirm Connection Standard

The existing pipeline connection should be identified as Tri-Clamp, Butt Weld, Threaded, Flanged, DIN, ISO, SMS, IDF, or another applicable standard to avoid installation problems.

Quality Inspection and Delivery

1. Flow Path Verification

For a three-way valve, AVM verifies the actual ball configuration and switching positions to ensure the L-Port or T-Port flow path corresponds to the specified valve arrangement.

2. Pneumatic Function Testing

The assembled actuator and valve are checked for correct 90° movement, switching response, and operating condition before shipment.

3. Sealing and Surface Inspection

The valve undergoes appropriate leakage and sealing checks, while stainless steel surfaces and sanitary connection ends are inspected for machining or surface defects.

4. Packaging for International Shipment

Before packing, the sanitary connection ends are protected against contamination and impact. The pneumatic actuator and exposed components receive additional protection, and the complete valve is secured according to the selected transportation method.

Frequently Asked Questions

1. What Is a Three-Way Ball Valve Used For?

It is used to redirect, distribute, or isolate process media between three connected pipelines. The three-port structure makes it suitable for process systems requiring multiple flow routes.

2. What Is the Difference Between L-Port and T-Port?

The L-Port configuration connects two ports while isolating the third, making it suitable for two-path diversion. The T-Port configuration provides more flexible communication between three ports for distribution and multi-directional routing.

3. Is It Compatible with CIP and SIP?

The Sanitary Pneumatic Square Three-Way Ball Valve is designed for integration into suitable CIP and SIP systems. The actual cleaning and sterilization conditions must be checked against the selected seat and seal materials.

4. What Is the Maximum Operating Pressure?

The supplied specification lists an operating pressure of up to 5 bar, with the actual allowable pressure depending on valve size and configuration.

5. What Is the Operating Temperature?

The supplied specification gives an operating range of -20°C to +180°C, depending on the selected seat material.

6. Can It Be Connected to a PLC?

Yes. Solenoid valves, limit switch boxes, positioners, and other control accessories can be configured for integration with automated process-control systems.

7. How to Select SUS304 or SUS316L?

The selection depends mainly on the process medium, corrosion conditions, hygiene requirements, and product-contact requirements. SUS316L is generally selected for more demanding hygienic and corrosion-sensitive applications.

8. What Information Is Needed for a Quotation?

Provide the valve size, L-Port or T-Port requirement, process medium, operating pressure, temperature, connection standard, actuator type, available air pressure, and required control accessories. A piping diagram is recommended when multiple switching positions are involved.

Hot Tags: Sanitary Pneumatic Square Three-Way Ball Valve Manufacturer, Sanitary 3-Way Ball Valve Supplier, Pneumatic Sanitary Ball Valve Wholesale
Send Inquiry
Contact Info
If you have any inquiry about a quotation or cooperation, please feel free to email or use the following inquiry form. Our sales representative will contact you within 24 hours.
X
We use cookies to offer you a better browsing experience, analyze site traffic and personalize content. By using this site, you agree to our use of cookies.Privacy Policy
RejectAccept