Its two-piece stainless steel body is available in SUS304 or SUS316L, with sanitary polished wetted surfaces and PTFE-based sealing options. The full-port ball keeps the internal flow passage close to the pipeline diameter, reducing flow restriction and turbulence during continuous liquid transfer. The Sanitary Manual Pneumatic Full Bore 2-Piece Ball Valve can be supplied with a manual handle or pneumatic actuator and is suitable for food & beverage, dairy, pharmaceutical, biotechnology, cosmetics, and fine chemical processing.
The full-port ball uses a bore designed to provide a large flow passage through the valve. When fully open, the bore aligns with the pipeline, allowing process media to pass with minimal obstruction.
This makes the valve particularly suitable for systems where maintaining flow capacity is more important than using a throttling valve.
Because the open ball passage does not significantly narrow the flow path, the valve can reduce pressure loss compared with restricted-port valve designs.
This can be valuable for transfer lines, sanitary utility systems, and process equipment where maintaining available pump pressure is important.
The straight-through flow path helps minimize unnecessary changes in flow direction. Combined with polished internal surfaces, this supports cleaner media transfer and reduces areas where product residue may remain.
The Sanitary Manual Pneumatic Full Bore 2-Piece Ball Valve uses a two-piece stainless steel body incorporating the ball, stem, seats, and sealing assembly. This construction provides a compact solution for sanitary pipeline installation.
SUS304 provides a cost-effective stainless steel option for compatible sanitary applications, while SUS316L is better suited to demanding product-contact environments requiring higher corrosion resistance.
The two-piece structure allows maintenance personnel to access the internal sealing components when inspection or replacement is required, helping simplify service work.
The valve can be supplied with Tri-Clamp, Butt Weld, Threaded, or Flanged connections to match different sanitary pipeline designs.
Available standards include DIN, ISO, SMS, IDF, 3-A, RJT, and ASME BPE.
The valve operates by rotating the ball through 90°. When the bore aligns with the pipeline, the valve is open; after a 90° rotation, the solid section of the ball blocks the flow passage.
This simple operating principle provides rapid switching between open and closed positions.
A manual handle provides direct local control for systems where automated actuation is unnecessary or where operators require a simple mechanical override.
A pneumatic actuator converts compressed air into quarter-turn movement, providing faster and more repeatable operation for automated production lines.
AVM can configure the valve with double-acting or spring-return pneumatic actuators, allowing buyers to select an operating mode based on their control strategy and fail-position requirements.
Standard internal surface finish is Ra ≤0.8 μm, with an optional Ra ≤0.4 μm finish for applications requiring a higher level of surface smoothness.
The sanitary construction is designed to reduce unnecessary internal spaces that could retain product residues or cleaning fluids.
This is particularly important for applications involving frequent product changeover or strict hygiene requirements.
The valve can be incorporated into CIP and SIP systems, allowing cleaning and sterilization procedures to be performed without routinely removing the valve from the pipeline.
PTFE seats provide the primary sealing interface around the ball and are designed for reliable shut-off during repeated opening and closing cycles.
Depending on process requirements, AVM can provide PTFE, EPDM, and Silicone sealing options.
The appropriate seal should be selected according to the process medium, temperature, cleaning chemicals, and sterilization requirements.
The ball-and-seat configuration is designed to provide tight shut-off when the valve is fully closed, helping prevent unwanted process-media leakage between operating cycles.
| Item | Specification |
| Product Name | Sanitary Manual Pneumatic Full Bore 2-Piece Ball Valve |
| Brand | AVM |
| Valve Type | Full-Port Sanitary Ball Valve |
| Body Material | SUS304 / SUS316L |
| Seat Material | PTFE, EPDM, Silicone |
| Operation | Manual / Pneumatic |
| Pneumatic Actuator | Double-Acting / Spring Return |
| Working Pressure | Maximum 10 bar |
| Operating Temperature | -20°C to +150°C, depending on seat material |
| Surface Finish | Ra ≤0.8 μm Standard; Ra ≤0.4 μm Optional |
| Connection | Tri-Clamp, Butt Weld, Threaded, Flanged |
| Standards | DIN, ISO, SMS, IDF, 3-A, RJT, ASME BPE |
| Optional Accessories | Solenoid Valve, Limit Switch Box, Positioner, Air Filter Regulator, Manual Override, NAMUR Accessories |
| Size | d | B | L | K | H | W |
| 0.75" | 15.8 | 54 | 108 | 50.5 | 52 | 133 |
| 1" | 22.1 | 56 | 112 | 50.5 | 56 | 133 |
| 1.5" | 34.8 | 68 | 136 | 50.5 | 74 | 140 |
| 2" | 47.5 | 81 | 162 | 64 | 81.5 | 163 |
| 2.5" | 60.2 | 89 | 178 | 77.5 | 96 | 180 |
| 3" | 72.9 | 100 | 200 | 91 | 110 | 182 |
| 4" | 97.4 | 115 | 230 | 119 | 140 | 195 |
| Size | d | D | L | Cylinder Model |
| 1/2" | 10 | 25.5 | 75 | AT52 |
| 3/4" | 17 | 50.5 | 100 | AT52 |
| 1" | 22 | 50.5 | 120 | AT52 |
| 1 1/4" | 28 | 50.5 | 130 | AT52 |
| 1 1/2" | 35 | 50.5 | 140 | AT52 |
| 1 3/4" | 42 | 64 | 150 | AT63 |
| 2" | 47.5 | 64 | 164 | AT63 |
| 2 1/4" | 53 | 77.5 | 164 | AT75 |
| 2 1/2" | 60 | 77.5 | 190 | AT75 |
| 3" | 67 | 91 | 210 | AT83 |
| 3 1/2" | 86 | 106 | 230 | AT83 |
| 4" | 100 | 119 | 260 | AT83 |
A solenoid valve can control the pneumatic air supply, allowing the ball valve to respond to electrical signals from an automated control system.
The limit switch box provides open/closed position feedback, helping operators or PLC systems confirm the actual valve status.
A positioner can be selected for applications requiring more controlled actuator positioning and process monitoring.
An air filter regulator helps provide cleaner and appropriately regulated compressed air to the pneumatic actuator, supporting stable operation.
A manual override provides an additional operating method where local valve operation is required during commissioning, maintenance, or control-system interruption.
The valve can be used in compatible hygienic applications such as purified water systems, WFI systems, sterile liquid transfer, buffer preparation, bioreactor systems, and CIP/SIP skids.
For GMP-related installations, the final valve configuration should be selected according to the project's applicable hygienic and regulatory requirements.
Applications include cell culture, fermentation, biopharmaceutical processing, sterile process skids, and process-liquid distribution.
The full-bore design is particularly useful where efficient transfer of process liquids is required.
The valve can be installed in dairy, milk, juice, beverage, brewery, and food ingredient transfer systems where hygienic shut-off and low flow resistance are required.
Suitable applications include lotion, shampoo, cream, and other compatible cosmetic liquid transfer systems.
For compatible high-purity and fine chemical applications, the valve provides stainless steel construction, tight shut-off, and flexible connection options.
If the process requires high flow with minimal pressure loss, the full-bore configuration is an important selection factor.
Choose SUS304 or SUS316L according to the process medium, corrosion conditions, cleaning chemicals, and product-contact requirements.
PTFE, EPDM, or Silicone should be selected based on the actual process temperature, medium, CIP chemicals, and SIP conditions.
Choose manual operation for local control or pneumatic operation when fast, repeatable, and automated switching is required.
Confirm the required Tri-Clamp, welded, threaded, or flanged connection together with the applicable DIN, ISO, SMS, IDF, 3-A, RJT, or ASME BPE standard.
For automated lines, specify whether solenoid valves, position feedback, positioners, air filter regulators, NAMUR accessories, or manual overrides are required.
The full-bore design makes this valve particularly suitable for buyers concerned about pressure loss and maintaining efficient process-media transfer.
One valve platform can be configured for simple manual operation or automated pneumatic control, allowing the equipment to adapt to different production environments.
The two-piece body provides a straightforward construction for inspection and maintenance of internal sealing components.
Polished wetted surfaces, minimized dead space, sanitary connections, and CIP/SIP compatibility make the valve suitable for applications where cleanability is a purchasing priority.
A full-bore sanitary ball valve has a ball passage designed to closely match the pipeline's internal diameter. When fully open, it provides a relatively unrestricted flow path, helping reduce pressure loss and turbulence.
The two-piece construction provides a compact valve body and practical access to internal components for inspection and maintenance.
Yes. AVM offers manual handle operation as well as pneumatic configurations with double-acting or spring-return actuators.
The specified maximum working pressure is 10 bar. Actual pressure capability should be confirmed according to the selected size, material, seat, and operating conditions.
The specified operating range is -20°C to +150°C, depending on the selected seat and sealing materials.
Yes. The sanitary construction is designed for integration into CIP and SIP cleaning systems. The actual sterilization conditions should be confirmed according to the selected sealing materials.
The standard surface finish is Ra ≤0.8 μm, with an optional Ra ≤0.4 μm finish for applications requiring a smoother internal surface.
Typical applications include pharmaceutical, biotechnology, food, beverage, dairy, brewery, cosmetics, and compatible fine chemical processing.
The standard production lead time is 2–4 weeks, depending on order quantity, valve configuration, specifications, and material availability. Buyers with urgent requirements should confirm the earliest available production schedule with AVM.
Standard payment terms are 30% deposit with the remaining 70% paid before shipment by T/T or L/C. For small-value orders, full payment may be required before production.
Valves are securely packed using suitable paper and wooden cases to protect the equipment during international transportation and reduce the risk of damage before delivery.
If your process requires high flow capacity, low pressure loss, rapid shut-off, and hygienic construction, the AVM Sanitary Manual Pneumatic Full Bore 2-Piece Ball Valve provides a flexible solution for both manually operated and automated sanitary pipelines.
Provide AVM with your valve size, process medium, working pressure, operating temperature, connection standard, seat material, and operating method to select the appropriate configuration for your application.
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