AVM Extraordinary Intelligent Control Equipment Co., Ltd.
AVM Extraordinary Intelligent Control Equipment Co., Ltd.
Products
Sanitary Tank Bottom Ball Valve
  • Sanitary Tank Bottom Ball ValveSanitary Tank Bottom Ball Valve
  • Sanitary Tank Bottom Ball ValveSanitary Tank Bottom Ball Valve
  • Sanitary Tank Bottom Ball ValveSanitary Tank Bottom Ball Valve
  • Sanitary Tank Bottom Ball ValveSanitary Tank Bottom Ball Valve

Sanitary Tank Bottom Ball Valve

The AVM Sanitary Tank Bottom Ball Valve is designed specifically for the outlet connection at the bottom of sanitary tanks, reactors, mixing vessels, fermentation vessels, and other process equipment. Its main purpose is to provide reliable discharge and isolation while allowing the product to drain efficiently from the vessel.

Unlike standard inline ball valves, the tank-bottom configuration is designed around the connection between the valve and the vessel outlet. The internal passage helps reduce product hold-up at the tank bottom, making the valve suitable for processes where complete drainage, low residue, and easy cleaning are important.

The Sanitary Tank Bottom Ball Valve is available with manual operation or pneumatic actuation and can be used in pharmaceutical, biotechnology, food, beverage, dairy, cosmetic, and compatible fine chemical processing systems.

Sanitary Tank Bottom Ball ValveSanitary Tank Bottom Ball ValveSanitary Tank Bottom Ball ValveSanitary Tank Bottom Ball Valve

Tank Bottom Installation

1. Direct Connection to the Vessel Outlet

The valve is installed at the lowest outlet of a tank or process vessel, providing a direct flow path from the vessel into the downstream pipeline. This configuration is suitable for product discharge, tank draining, transfer, and process changeover.

2. Reduced Product Retention

The valve structure is designed to minimize unnecessary cavities and product accumulation around the tank outlet. This is particularly important for high-value products where residual material can lead to product loss or increase cleaning requirements.

3. Suitable for Different Process Equipment

The Sanitary Tank Bottom Ball Valve can be applied to storage tanks, mixing tanks, reactors, fermentation vessels, and other sanitary process vessels where bottom discharge and isolation are required.

Drainage and Product Recovery

1. Full-Bore Flow Passage

The full-bore ball provides a large internal flow area when fully open. This allows process media to move from the tank outlet with relatively low flow restriction.

2. Efficient Tank Emptying

The bottom-mounted configuration supports gravity-assisted drainage and product transfer. It is suitable for applications where the remaining liquid volume inside the vessel needs to be minimized during discharge.

3. Reduced Product Hold-Up

By reducing unnecessary dead space around the outlet and valve passage, the design helps decrease residual product after draining. This can improve product recovery and simplify subsequent cleaning procedures.

Sealing Structure

1. Automatic Seal Compensation

The valve incorporates an automatic seal compensation mechanism to maintain sealing contact as operating conditions change. This helps compensate for normal sealing wear and supports consistent shut-off performance.

2. Bubble-Tight Shut-Off

When the Sanitary Tank Bottom Ball Valve is closed, the sealing system isolates the tank from the downstream pipeline. Proper material and pressure selection are required according to the actual process conditions.

3. Low Operating Torque

The internal structure is designed to reduce the torque required to rotate the ball, allowing easier manual operation and reducing the actuator requirements for automated configurations.

Hygienic Cleaning

1. Smooth Internal Surfaces

Product-contact surfaces are precision finished to reduce areas where product residues can accumulate. The standard surface finish is Ra ≤0.8 μm, with Ra ≤0.4 μm available as an option.

2. CIP Compatibility

The valve can be incorporated into Clean-in-Place systems, allowing cleaning fluid to pass through the process line without requiring routine dismantling of the valve.

3. SIP Compatibility

For processes requiring sterilization, the valve can be configured for Sterilize-in-Place applications according to the selected sealing materials and operating temperature.

Material and Seal Selection

1. Stainless Steel Body

The valve is available in SS304 and SS316L stainless steel. SS316L is particularly suitable for demanding product-contact applications requiring higher corrosion resistance.

2. Product-Contact Seals

Available sealing materials include PTFE, EPDM, and Silicone. The appropriate material should be selected according to the product composition, cleaning agents, temperature, and operating conditions.

3. Surface Finish Options

The standard surface finish is Ra ≤0.8 μm, while an optional Ra ≤0.4 μm finish is available for applications with stricter surface requirements.

Manual and Pneumatic Operation

1. Manual Operation

The manual configuration provides direct control at the tank outlet and is suitable for process systems where valve operation is performed by an operator.

2. Pneumatic Actuation

A pneumatic actuator provides remote opening and closing for automated process equipment. It is suitable for production lines where the tank outlet needs to operate according to a programmed process sequence.

3. Automated Tank Discharge

The pneumatic configuration can be integrated with PLC-based systems to coordinate tank discharge with pumps, filling equipment, transfer pipelines, and other process equipment.

Flow and Operating Principle

1. Open Position

When the ball bore is aligned with the pipeline, the valve opens the main flow passage and allows product to discharge from the tank.

2. Closed Position

When the ball rotates 90° from the open position, the solid section blocks the flow passage and isolates the tank from the downstream system.

3. Tank Discharge Position

During discharge, the bottom outlet allows the product to move directly toward the downstream pipeline. The full-bore passage helps reduce flow restriction and supports efficient transfer.

Technical Specifications

Item Specification
Product Name Sanitary Tank Bottom Ball Valve
Brand AVM
Valve Type Sanitary Tank Bottom Full-Bore Ball Valve
Body Material SS304 / SS316L
Seal Material PTFE / EPDM / Silicone
Surface Finish Ra ≤0.8 μm Standard / Ra ≤0.4 μm Optional
Connection Tri-Clamp / Weld / Flange / Thread
Working Pressure Max. 10 bar, depending on size
Working Temperature -10°C to 150°C
Operation Manual / Pneumatic
Installation Position Tank Bottom / Vessel Outlet
Application Tank Discharge / Draining / Product Transfer / Filling

Sanitary Tank Bottom Ball Valve

Available Sizes

Size d D1 D2 L Cylinder Model
1" 22 50.5 118 100 AT52
1 1/2" 35 50.5 118 125 AT52
2" 47.5 64 145 145 AT63
2 1/2" 50 77.5 165 170 AT75
3" 72.5 91 205 198 AT83
4" 98 119 245 210 AT83

Applications

1. Pharmaceutical Processing

The Sanitary Tank Bottom Ball Valve can be used at the bottom outlets of pharmaceutical storage and process tanks for controlled product discharge, liquid transfer, and cleaning operations.

2. Biotechnology and Fermentation

It is suitable for fermentation vessels, bioprocess tanks, and liquid handling systems where efficient drainage and hygienic process conditions are required.

3. Food and Beverage Processing

Applications include milk, beverage, liquid food ingredients, sauces, and other compatible products stored or processed in sanitary tanks.

4. Dairy Production

The bottom-mounted configuration is suitable for milk, yogurt, cream, and other dairy processing equipment where product recovery and cleanability are important.

5. Cosmetic Manufacturing

The valve can be used for tanks containing shampoo, lotion, cream, and other liquid or viscous cosmetic formulations.

6. Fine Chemical Processing

For compatible chemical media, the valve can be applied to process tanks, reactors, and storage vessels. Material and sealing compatibility should be confirmed based on the actual chemical composition.

Installation Selection

1. Tank Outlet Position

The valve should be installed at the lowest practical outlet of the vessel when maximum drainage is required. The vessel outlet geometry should be considered together with the valve dimensions.

2. Pipeline Connection

Tri-Clamp, welded, flange, and threaded configurations are available. The connection should match the existing tank outlet and downstream sanitary piping.

3. Operating Conditions

Before selection, buyers should provide the process medium, working temperature, working pressure, required flow rate, cleaning conditions, and operating frequency to determine the appropriate valve configuration.

Inspection and Delivery

1. Dimensional Inspection

Valve dimensions and connection interfaces are checked according to the specified size and configuration before shipment.

2. Sealing Inspection

The sealing system is checked to verify proper valve closing and leakage performance according to the applicable test requirements.

3. Operating Inspection

Manual and pneumatic configurations are checked for correct opening, closing, and actuator movement before shipment.

4. Export Packaging

AVM uses suitable protective packaging for international transportation. Paper and wooden cases can be used according to the valve configuration and shipping requirements to protect the stainless steel body, connection ends, and pneumatic components.

Frequently Asked Questions

1. Where is a tank bottom ball valve installed?

It is installed at the bottom outlet of sanitary tanks, reactors, mixing vessels, fermentation vessels, and similar process equipment.

2. What is the main advantage of installing the valve at the tank bottom?

The configuration provides a direct discharge path from the vessel and helps reduce residual product around the outlet, supporting efficient drainage and product recovery.

3. Is the valve suitable for viscous products?

It can be used for compatible viscous products, but the actual valve size should be selected according to viscosity, flow rate, temperature, and pressure.

4. Can the valve be pneumatically operated?

Yes. Pneumatic actuation is available for automated tank discharge and remote process control.

5. What materials are available?

The valve body is available in SS304 or SS316L stainless steel, with PTFE, EPDM, and Silicone sealing options.

6. What information should be provided when requesting a quotation?

Buyers should provide the tank outlet size, process medium, temperature, pressure, flow rate, connection type, required seal material, and whether manual or pneumatic operation is required.

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