AVM Extraordinary Intelligent Control Equipment Co., Ltd.
AVM Extraordinary Intelligent Control Equipment Co., Ltd.
Products
Sanitary Stainless Steel Powder Docking Butterfly Valve
  • Sanitary Stainless Steel Powder Docking Butterfly ValveSanitary Stainless Steel Powder Docking Butterfly Valve
  • Sanitary Stainless Steel Powder Docking Butterfly ValveSanitary Stainless Steel Powder Docking Butterfly Valve
  • Sanitary Stainless Steel Powder Docking Butterfly ValveSanitary Stainless Steel Powder Docking Butterfly Valve
  • Sanitary Stainless Steel Powder Docking Butterfly ValveSanitary Stainless Steel Powder Docking Butterfly Valve

Sanitary Stainless Steel Powder Docking Butterfly Valve

AVM Sanitary Stainless Steel Powder Docking Butterfly Valve is designed for hygienic powder transfer and secure connection between processing equipment in pharmaceutical, food, nutraceutical, chemical and other sanitary powder handling systems.

AVM Sanitary Stainless Steel Powder Docking Butterfly Valve is designed for powder handling lines where reliable equipment connection, hygienic processing, and frequent cleaning are required. Unlike general-purpose butterfly valves, it is developed specifically for powder transfer points between silos, hoppers, bins, feeders, conveyors, and other processing equipment.

The valve uses a sanitary stainless-steel construction with smooth product-contact surfaces and flexible sealing options. Its Tri-Clamp connection allows convenient installation and removal, while the compact internal structure helps reduce powder retention. These characteristics make it suitable for pharmaceutical, food, nutraceutical, and selected chemical powder processing systems.

Sanitary Stainless Steel Powder Docking Butterfly ValveSanitary Stainless Steel Powder Docking Butterfly ValveSanitary Stainless Steel Powder Docking Butterfly ValveSanitary Stainless Steel Powder Docking Butterfly Valve

Powder Handling Requirements

Powder processing equipment must handle more than simple flow isolation. Fine powders can remain on internal surfaces, enter connection gaps, or create cleaning difficulties after production. Frequent product changeovers can also increase downtime when valves are difficult to remove or inspect.

The AVM Sanitary Stainless Steel Powder Docking Butterfly Valve addresses these requirements through a compact sanitary structure, polished product-contact surfaces, and detachable connection design. The configuration can be selected according to the powder characteristics, cleaning method, pipeline size, and hygiene requirements of the production process.

Valve Construction

316L Contact Parts

Product-contact components are manufactured from SS316L stainless steel, providing corrosion resistance and a suitable material base for pharmaceutical, food, and nutraceutical processing. SS304 is available for non-product-contact components where required.

Polished Inner Surface

The product-contact surface is finished to Ra <0.4 μm. The smooth surface reduces areas where powder can remain attached and supports routine cleaning and inspection procedures.

Flexible Seals

Silicone, EPDM, and FKM sealing materials can be selected according to process conditions. FDA-compliant sealing grades are available for applicable pharmaceutical and food processing applications.

Sanitary Connections

Tri-Clamp and flange connection options are available. Connection standards can be configured according to DIN, ISO 1127, BS4825, ISO, and SMS requirements, allowing the valve to be incorporated into different sanitary pipeline systems.

Cleaning and Changeover

Cleaning requirements are particularly important in powder processing because residual material may affect the next production batch. The simple internal structure of the valve helps reduce potential accumulation points, while the detachable connection allows operators to access the valve for inspection and cleaning when required.

Depending on the complete pipeline configuration, the valve can support CIP, SIP, or manual cleaning procedures. The selected cleaning method should be matched with the powder properties, cleaning media, temperature, and validation requirements of the application.

For production lines with frequent product changes, quick removal can also shorten the time required for equipment inspection and cleaning, helping reduce unnecessary production interruptions.

Installation Considerations

Pipeline Position

The valve can be installed between powder storage and processing equipment, including silos, hoppers, bins, feeders, and conveyors. The installation position should provide sufficient access for operation, inspection, and cleaning.

Powder Characteristics

Material properties such as particle size, flowability, moisture content, abrasiveness, and tendency to adhere should be considered when selecting the valve configuration and sealing material.

Cleaning Method

The required cleaning process should be confirmed before installation. CIP, SIP, and manual cleaning may require different pipeline arrangements and operating conditions.

Connection Standard

The connection type and dimensional standard should match the existing pipeline and adjacent equipment. AVM provides multiple connection options to simplify integration with sanitary processing systems.

Technical Specifications

Specification Details
Size DN100, DN150, DN200, DN250, DN300 / 4", 6", 8", 10", 12"
Product-Contact Material SS316L
Non-Product-Contact Material SS304
Surface Finish Ra <0.4 μm
Operation Manual
Seal Material Silicone, EPDM, FKM
FDA-Compliant Seals Available
End Connection Tri-Clamp, Flange
Connection Standards DIN, ISO 1127, BS4825, ISO, SMS

Application Areas

Pharmaceutical Powders

The valve can be used for powder charging, discharging, intermediate material transfer, granulation, and tablet or capsule production. Its sanitary construction and removable connection are suitable for processes with frequent cleaning and product changeover.

Food Ingredients

It is suitable for handling milk powder, flour, starch, nutritional ingredients, and food additives. Stainless-steel construction, smooth product-contact surfaces, and FDA-compliant sealing options support hygienic processing requirements.

Nutraceutical Materials

The valve can be installed in powder conveying systems used for nutritional supplements and other dry ingredients where material cleanliness and cleaning efficiency are important.

Chemical Powders

The valve can be used at powder transfer and isolation points in selected chemical processing systems. Material and seal selection should be confirmed according to the chemical properties and operating conditions.

Selection Guide

When selecting a valve for a powder processing line, buyers should consider more than nominal pipeline diameter. The powder characteristics, required cleaning procedure, connection standard, seal compatibility, and available installation space should all be evaluated together.

For pharmaceutical and food applications, SS316L product-contact construction and FDA-compliant sealing materials are suitable options where hygienic requirements apply. For larger powder transfer lines, the available DN100 to DN300 range provides several sizing options.

For systems requiring frequent disassembly, the Tri-Clamp configuration can simplify access and reduce the time required for routine cleaning and inspection.

Comparison with Standard Valves

Key Consideration AVM Powder Docking Butterfly Valve Standard Butterfly Valve
Main Application Powder docking and sanitary transfer General flow isolation
Connection Quick Tri-Clamp / Flange Depends on design
Construction SS304 / SS316L sanitary design Various materials
Surface Finish Ra <0.4 μm Depends on product
Cleaning Quick disassembly, CIP/SIP/manual cleaning Depends on structure
Powder Retention Designed to minimize accumulation Not specifically optimized
Sanitary Application Pharmaceutical, food, nutraceutical General industrial applications

Quality and Compliance

AVM manufactures sanitary processing components according to controlled quality procedures. The applicable product range is supported by ISO 9001, CE, and FDA-related compliance requirements.

For pharmaceutical and food processing applications, the valve can be supplied with SS316L product-contact parts, polished surfaces, and FDA-compliant sealing materials. Material certificates and related documentation can be provided according to project requirements.

Customer Applications

Pharmaceutical Transfer

A pharmaceutical customer required a valve beneath a powder handling system that could be frequently removed for cleaning. The customer selected the AVM docking butterfly valve because the Tri-Clamp connection allowed quick disassembly, while the smooth internal surface simplified powder residue removal during cleaning.

Food Powder Transfer

A food-processing customer used the valve for connecting powder handling equipment during milk powder and ingredient transfer. The main requirements were dust containment, hygienic surfaces, and reliable sealing during frequent production changeovers.

Routine Inspection

For a powder processing line requiring regular inspection, the customer valued the simple structure and quick-access design. Operators could disconnect the valve efficiently for inspection and cleaning, helping reduce maintenance interruption.

Maintenance Notes

Routine maintenance should focus on the sealing elements, butterfly disc, connection surfaces, and product-contact areas. Operators should check for seal wear, material accumulation, surface damage, or abnormal leakage according to the plant's maintenance schedule.

After cleaning, the valve should be inspected before being returned to production. Sealing components should be replaced when their condition no longer meets the required sealing performance. The replacement interval depends on operating frequency, cleaning conditions, temperature, and material compatibility.

FAQ

What is this valve used for?

The Sanitary Stainless Steel Powder Docking Butterfly Valve is mainly used for powder transfer, isolation, and equipment connection in pharmaceutical, food, nutraceutical, and selected chemical processing systems.

Is it suitable for pharmaceutical production?

Yes. The valve uses SS316L product-contact components, a sanitary surface finish, and FDA-compliant sealing options for applicable pharmaceutical processing requirements.

Which sealing materials are available?

AVM provides Silicone, EPDM, and FKM sealing options. The appropriate material should be selected according to the product, temperature, cleaning agents, and operating conditions.

Can it be used for CIP and SIP?

Yes. The sanitary structure can support CIP, SIP, or manual cleaning depending on the complete system configuration and process requirements.

What connection types are available?

The valve is available with Tri-Clamp and flange connections. Connection standards include DIN, ISO 1127, BS4825, ISO, and SMS.

What sizes are available?

Available sizes include DN100, DN150, DN200, DN250, and DN300, corresponding to 4", 6", 8", 10", and 12".

What should buyers confirm before ordering?

Buyers should confirm the required valve size, powder characteristics, connection standard, sealing material, cleaning method, operating conditions, and product-contact material requirements before ordering.

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