AVM Extraordinary Intelligent Control Equipment Co., Ltd.
AVM Extraordinary Intelligent Control Equipment Co., Ltd.
Products
Sanitary Aseptic Divert Valve
  • Sanitary Aseptic Divert ValveSanitary Aseptic Divert Valve
  • Sanitary Aseptic Divert ValveSanitary Aseptic Divert Valve
  • Sanitary Aseptic Divert ValveSanitary Aseptic Divert Valve

Sanitary Aseptic Divert Valve

The AVM Sanitary Aseptic Divert Valve is designed for hygienic processing systems that require reliable liquid flow switching, clean separation between process routes, and strict control of contamination risks. Unlike a conventional on/off valve, it is primarily used to redirect process media between different pipelines, making it suitable for product transfer, tank filling, recirculation, discharge, and process changeover.

With SS316L product-contact parts, a low-dead-leg flow path, Ra <0.8 μm internal surface finish, and CIP/SIP compatibility, the AVM Sanitary Aseptic Divert Valve is engineered for demanding sanitary applications in dairy, food & beverage, biotechnology, cosmetics, and fine chemical processing.

The valve can be configured with pneumatic actuation and optional 24V intelligent control components, allowing integration into PLC or DCS-based automated processing systems.

Sanitary Aseptic Divert ValveSanitary Aseptic Divert ValveSanitary Aseptic Divert Valve

Flow Diversion Designed Around Process Requirements

1. Flexible Multi-Route Flow Switching

The main purpose of the AVM Sanitary Aseptic Divert Valve is to direct liquid from one process route to another without requiring operators to manually change pipeline connections. It can be applied to product transfer, tank filling, product discharge, recirculation, and process changeover operations.

2. Reliable Process Isolation

During production changeover or cleaning, different process media need to remain separated. The hygienic sealing structure helps isolate process fluids and reduces the possibility of unwanted product mixing when multiple flow paths are connected to the same valve assembly.

3. Faster Product Changeover

Automated flow diversion allows process routes to be changed quickly and consistently. This is particularly valuable for production lines handling multiple products, where frequent manual valve operation can increase downtime and introduce operating errors.

Hygienic Construction for Aseptic Processing

1. SS316L Product Contact Parts

All product-contact components are manufactured from SS316L stainless steel, providing corrosion resistance and a hygienic material solution for direct contact with process media.

Non-product-contact components are manufactured from SS304 stainless steel. AVM can also provide an EN 10204 3.1 material certificate for applications requiring material traceability.

2. Low-Dead-Leg Flow Path

The internal flow channel is designed to minimize dead spaces where product residues or cleaning fluids could remain after processing.

This structure helps reduce contamination risks and supports more consistent cleaning performance during repeated production cycles.

3. Ra <0.8 μm Internal Surface Finish

The internal surface finish is Ra <0.8 μm, providing a smooth product-contact surface that helps reduce residue adhesion and supports hygienic process requirements.

4. FDA-Compliant Sealing Options

AVM offers EPDM, FKM, and Silicone sealing materials. All available seal materials comply with FDA 177.2600 requirements.

The correct seal should be selected according to the process medium, operating temperature, cleaning chemicals, and sterilization conditions.

Sanitary Aseptic Divert ValveSanitary Aseptic Divert Valve

CIP and SIP Capability

1. Clean-in-Place Operation

The valve is designed to remain installed during CIP cleaning. Its smooth internal surfaces and low-dead-leg construction help cleaning fluids reach critical areas and remove residual product without routine valve dismantling.

2. Sterilize-in-Place Performance

For aseptic processing applications, the valve supports sterilization at 134°C for a maximum of 20 minutes. This allows the valve to be incorporated into production systems where high-temperature in-line sterilization is required.

3. Reduced Cleaning-Related Downtime

CIP and SIP compatibility eliminates the need for frequent manual removal for routine cleaning and sterilization, helping reduce maintenance intervention and improve equipment availability.

Pneumatic and Intelligent Control

1. Pneumatic Flow Switching

The pneumatic configuration operates with 5–8 bar control air pressure, providing fast and repeatable valve switching for automated process lines.

2. 24V Intelligent Controller

An optional 24V intelligent controller can be used for automated valve operation and integration with plant-level control systems.

3. Position Monitoring

A 24V position sensor can provide valve position feedback to the control system, helping operators and automated equipment confirm whether the valve has reached the required operating position.

4. Solenoid Valve Integration

An optional solenoid valve controls the pneumatic actuator, enabling the divert valve to respond to automated signals from PLC or DCS systems.

Technical Specifications

Item Specification
Product Sanitary Aseptic Divert Valve
Brand AVM
Product Contact Material SS316L
Non-Product Contact Material SS304
Material Certificate EN 10204 3.1 Available
Seal Material EPDM, FKM, Silicone
Seal Compliance FDA 177.2600
Working Temperature -20°C to +135°C
Sterilization 134°C, Maximum 20 min
Working Pressure 0–5 bar, Standard
Control Air Pressure 5–8 bar
Internal Surface Finish Ra <0.8 μm
Connection Type Tri-Clamp, Butt Weld, Flange
Connection Standard DIN 11850 Series, ASME, ISO, 3-A
Optional Accessories 24V Intelligent Controller, Solenoid Valve, 24V Position Sensor

Connection Options for Hygienic Piping

1. Tri-Clamp Connection

Tri-Clamp connections provide a convenient solution for sanitary piping systems where regular inspection, cleaning, and equipment replacement are required. They are widely used in food, beverage, dairy, and pharmaceutical-related processing environments.

2. Butt Weld Connection

Butt welded connections provide a permanent pipeline connection with a smooth internal transition. They are suitable for installations where minimizing joints and maintaining hygienic flow conditions are important.

3. Flange Connection

Flanged configurations provide a robust mechanical connection for process systems requiring convenient equipment integration and disassembly.

AVM supports DIN 11850 series, ASME, ISO, and 3-A connection standards to accommodate different international sanitary piping systems.

Applications

1. Dairy Processing

The valve can redirect milk, liquid dairy products, cleaning solutions, and other compatible fluids between different process routes while supporting frequent CIP operations.

2. Food & Beverage Production

For beverage and liquid food production, the valve supports product transfer, filling, recirculation, discharge, and production changeover applications where hygienic flow control is required.

3. Biotechnology Processing

Biotechnology production requires controlled process routing and strict sanitation. The AVM valve's aseptic design and SIP capability make it suitable for compatible biotechnology processing systems.

4. Cosmetic Manufacturing

The valve can be used in hygienic cosmetic production lines where clean liquid handling, reliable flow diversion, and repeatable process switching are required.

5. Fine Chemical Processing

For compatible fine chemical applications, SS316L construction and hygienic flow control provide a reliable solution for handling process liquids under controlled sanitary conditions.

What Buyers Should Confirm Before Ordering

1. Process Medium

Provide the exact liquid or process medium to determine material and seal compatibility.

2. Operating Conditions

Confirm the required working pressure, operating temperature, and sterilization conditions to ensure the valve configuration meets the actual process requirements.

3. Connection Standard

Specify whether the system requires Tri-Clamp, Butt Weld, or Flange connections and identify the applicable DIN, ASME, ISO, or 3-A standard.

4. Automation Requirements

For automated production lines, confirm whether a pneumatic actuator, solenoid valve, 24V intelligent controller, or position sensor is required.

5. Material Documentation

For projects requiring material traceability, request the EN 10204 3.1 certificate together with the valve order.

Why Choose AVM?

1. Designed for Hygienic Flow Diversion

The AVM valve focuses on the specific requirements of sanitary process routing, providing reliable switching between different pipelines rather than simply controlling flow on and off.

2. Built for CIP and SIP Processes

The low-dead-leg structure, smooth internal surface, CIP compatibility, and 134°C SIP capability help support demanding hygienic production environments.

3. Traceable Stainless Steel Construction

SS316L product-contact parts, SS304 non-product-contact parts, and optional EN 10204 3.1 certification provide clear material traceability for qualified industrial projects.

4. Ready for Automated Production

Pneumatic operation, 24V intelligent control, solenoid valve integration, and position sensing allow the AVM valve to be incorporated into automated processing lines.

Frequently Asked Questions

1. What is a sanitary aseptic divert valve used for?

It is primarily used to redirect process liquids between different pipelines while maintaining hygienic conditions. Typical applications include product transfer, tank filling, discharge, recirculation, and process changeover.

2. Can the AVM valve be used for CIP and SIP?

Yes. The valve is designed for CIP cleaning and supports SIP sterilization at 134°C for up to 20 minutes.

3. What is the maximum working pressure?

The standard working pressure is 0–5 bar. Actual operating conditions should be confirmed when selecting the valve configuration.

4. Which seal material should I choose?

AVM offers EPDM, FKM, and Silicone. The selection should be based on the process medium, temperature, cleaning chemicals, and sterilization conditions.

5. Can the valve be connected to a PLC?

Yes. With the optional pneumatic actuator, solenoid valve, 24V intelligent controller, and position sensor, the valve can be integrated into automated PLC or DCS control systems.

6. What certificates can AVM provide?

AVM can provide an EN 10204 3.1 material certificate for applicable stainless steel materials. Seal materials comply with FDA 177.2600 requirements.

7. What connection standards are available?

The valve is available with Tri-Clamp, Butt Weld, and Flange connections and can be configured according to DIN 11850 series, ASME, ISO, and 3-A standards.

Request an AVM Aseptic Divert Valve Solution

For hygienic production lines requiring reliable flow routing, fast process changeover, and in-line cleaning and sterilization, the AVM Sanitary Aseptic Divert Valve provides a practical solution.

Send AVM your process medium, pipeline connection, working pressure, operating temperature, sterilization requirements, and automation configuration to select the appropriate valve design for your application.

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